2.5MW光伏充电系统应用案例
2.5MW PV Charging System Case
|
出品方:稳利达电力电子 | Wenlida Power Electronics |
项目简介 | Project Introduction
本项目为2.5MW光储充一体化智能充电站,由稳利达电力电子提供整体直流变换与充电系统解决方案。系统总功率2500kW,由10套250kW子系统并联构成,每套子系统配置9台30kW双向DCDC变换模块与1套双枪直流充电终端,全站共20把直流快充枪。光伏侧直流电经MPPT变换后直接供给电动汽车充电,实现"光伏发电—直流变换—车辆充电"**短能量链路,显著降低线损与变换损耗。系统配置10寸本地触摸屏与RS485远程通讯,支持遥控、遥测、遥调,具备完备的过压、欠压、过流、过温与通讯保护,运行稳定可靠。
This project is a 2.5MW PV-storage-charging integrated smart station, delivered by Wenlida Power Electronics as a complete DC conversion and charging solution. Total system power is 2500kW, composed of ten 250kW subsystems in parallel. Each subsystem is equipped with nine 30kW bidirectional DC-DC conversion modules and one dual-gun DC charging terminal, totaling 20 DC fast-charging guns across the station. DC power from the PV side is directly supplied to electric vehicles via MPPT conversion, achieving the shortest energy chain of "PV generation – DC conversion – vehicle charging" and significantly reducing line and conversion losses. The system features a 10-inch local touch screen and RS485 remote communication for telecontrol, telemetry and tele-adjustment, with comprehensive over-voltage, under-voltage, over-current, over-temperature and communication protections for stable and reliable operation.
执行参考标准 | Reference Standards
产品设计、生产、检验严格遵循国家及行业相关标准,涵盖电工电子环境试验、低压成套设备、电磁兼容(静电、射频、浪涌、电快速瞬变、电压暂降等)、高压/低压预装式变电站、电动汽车安全要求(GB/T 18384.1/.3)、电动汽车DC/DC变换器(GB/T 24347)、直流电能表(JJG 842)、储能系统接入配电网运行控制规范(Q/GDW系列)等全套规范,同时兼容IEC 60269、IEC 60439、IEC 61850等国际标准,保障设备安全可靠运行。
Product design, manufacturing and inspection strictly comply with national and industrial standards, covering electrical/electronic environmental tests, low-voltage switchgear, EMC (ESD, RF, surge, EFT, voltage dips), HV/LV prefabricated substations, EV safety requirements (GB/T 18384.1/.3), EV DC/DC converters (GB/T 24347), DC energy meters (JJG 842), and energy-storage grid-connection codes (Q/GDW series). Partial IEC international standards (IEC 60269, IEC 60439, IEC 61850) are also adopted to ensure safe and reliable operation.
系统拓扑说明 | System Topology Description

|
图1:系统拓扑图 | Figure 1: System Topology Diagram |
|
图2:光储充一体化充电站应用场景(见下方配图)| Figure 2: PV-storage-charging station application scenario (see image below) |
图2:光储充一体化充电站应用场景 | Figure 2: PV-storage-charging station application scenario
整套系统配置10寸本地触摸屏,供客户监控数据并实现触摸操作;提供一路RS485接口,支持遥控、遥测、遥调功能。系统拓扑为单套250kW子系统,整个系统由10套子系统构成,共计2500kW。光伏侧直流电经DCDC模块MPPT变换后接入充电枪母线,双枪分别独立输出,支持GB/T 2015国标快充协议。
The system is equipped with a 10-inch local touch screen for on-site data monitoring and touch-based operation. One RS485 port is provided for remote telecontrol, telemetry and tele-adjustment. The topology is based on a single 250kW subsystem; the entire station consists of ten such subsystems totaling 2500kW. PV-side DC power is MPPT-converted by the DC-DC modules and fed to the charging-gun bus; the dual guns output independently and support the GB/T 2015 national fast-charging protocol.
完整全套参数表 | Complete Parameter Tables
表1 30kW DCDC模块电气参数 | Table 1 Electrical Parameters of 30kW DC-DC Module
|
序号 No. |
电气类目 Category |
详细类目 Item |
规格 Specification |
|
1 |
直流电压 DC Voltage |
充电枪侧直流电压 Gun-side DC Voltage |
200-1000Vdc |
|
|
|
光伏侧直流电压 PV-side DC Voltage |
300-850Vdc |
|
2 |
直流电流 DC Current |
充电枪侧直流电流 Gun-side DC Current |
≤100A |
|
|
|
光伏侧直流电流 PV-side DC Current |
≤50A |
|
3 |
转换效率 Conversion Efficiency |
HV 750V / LV 600V |
98% (Obtained under lab conditions) |
|
4 |
额定功率 Rated Power |
|
30kW |
|
5 |
工作模式 Operation Mode |
|
Constant-voltage / constant-current |
|
6 |
电压稳定度 Voltage Stability |
静态 Static / 动态 Dynamic |
±1% / ±3% |
|
7 |
电流稳定度 Current Stability |
静态 Static / 动态 Dynamic |
±1% / ±3% |
|
8 |
通信接口 Communication Port |
|
CAN2.0A/B |
|
9 |
设置方式 Configuration |
|
Via PC or upper computer by communication |
|
10 |
保护 Protection |
|
Input over-/under-voltage, output over-voltage, short-circuit, over-temperature, communication protection |
|
11 |
尺寸 Dimension |
高×宽×深 H×W×D |
84mm × 300mm × 395mm (excl. handle & sockets) |
|
12 |
重量 Weight |
|
≤16kg |
|
13 |
操作方式 Control Mode |
|
Auto or communication-based control |
|
14 |
散热方式 Cooling |
|
Air cooling |
表2 直流充电枪参数 | Table 2 DC Charging Gun Parameters
|
项目 Item |
规格 Specification |
|
电源触点额定电流 Rated Current |
250A |
|
电源触点额定电压 Rated Voltage |
1000V |
|
温度监控 Temperature Monitoring |
Pt1000 |
|
电源插针 Power Contacts |
3 (PE, DC+, DC-) |
|
信号针 Signal Contacts |
6 (S+, S-, A+, A-, CC1, CC2) |
|
温升 Temperature Rise |
<50K |
|
连接方式 Connection |
Crimped (non-separable) |
|
耦合拔插力 Mate Force |
≤140N |
|
拔插周期 Mating Cycles |
≥10,000 times |
|
工作环境温度 Operating Temp. |
-30℃ ~ +50℃ |
|
抗冲击力 Impact Resistance |
Withstands 1m drop and 2-ton vehicle rolling over |
|
绝缘电阻 Insulation Resistance |
≥2000MΩ (at room temp.) |
|
防护等级 Protection Class |
IP55 (plugged into vehicle); IP54 (with protective cap) |
|
充电模式 Charging Mode |
Mode 4 |
|
针数 Pin Count |
9-pin |
表3 整机规格参数 | Table 3 Complete Unit Specifications
|
模块 Module |
项目 Item |
参数 Parameter |
|
光伏输入端口(1-9) |
**大输入功率 Max. Input Power (kW) |
30 (per port) |
|
输入电压范围 Input Voltage (V) |
300-850 |
|
|
MPPT电压范围 MPPT Voltage (V) |
300-850 |
|
|
**大输入电流 / MPPT路数 Max. Current / MPPT Count |
50A / 1 |
|
|
充电枪接口 |
电压范围 Voltage Range (V) |
200-1000 |
|
**大电流 Max. Current (A) |
250 + 250 (dual guns) |
|
|
额定功率 Rated Power (kW) |
150 + 120 (dual guns); supports GB/T 2015 fast charging |
|
|
整机基本参数 |
工作温度范围 Operating Temp. (℃) |
-10 ~ +45 |
|
相对湿度 Relative Humidity |
0 ~ 90%, non-condensing |
|
|
**工作海拔 Max. Altitude (m) |
2000 |
|
|
冷却方式 Cooling Mode |
Air cooling |
|
|
显示 Display |
Touch screen |
|
|
系统供电 System Power Supply |
AC220V (User-supplied) |
|
|
通讯方式 Communication |
RS485 |
|
|
防护等级 Protection Class |
IP20 |
|
|
尺寸 (宽×深×高 mm) |
800 × 800 × 2100 (Tentative) |
设备搬运说明 | Equipment Handling Instruction
机柜底座开有两个方形孔,搬运时叉车两根货叉通过方形孔叉入机柜底部,移动过程中需保证缓慢、平稳,避免设备磕碰倾倒。
Two square holes are reserved at the cabinet base. Insert two forklift forks through the square holes to the cabinet bottom during handling. Move slowly and steadily to prevent collision or tipping-over.
应用场景 | Application Scenarios
典型应用 | Typical Applications
? 光伏顶棚一体化直流快充站(光储充一体站)
? 工业园区、物流园区、停车场自建光伏发电与电动车充电
? 高速公路服务区、城配车队充电站扩容改造
? 商业综合体、公共停车场有序充电与光伏消纳
? 直流充电模块批量集成与储能变流器配套
? PV-canopy integrated DC fast-charging stations (PV-storage-charging)
? On-site PV generation & EV charging for industrial parks, logistics parks and parking lots
? Highway service-area and urban-fleet charging-station expansion
? Commercial-complex and public-park orderly charging with PV self-consumption
? Batch integration of DC charging modules and storage-converter pairing
|
定制说明:稳利达电力电子本系列产品支持定制开发,可根据现场光伏装机容量、充电枪数量、功率分配与通讯协议灵活配置,适配不同项目的建设需求。 Customization Note: Customization available by Wenlida Power Electronics. PV capacity, number of guns, power split and communication protocol can be flexibly configured according to site conditions to meet various project requirements. |